A Caterpillar 793F mining truck, with nearly 2,500 net horsepower and a payload capacity of 250 tons, rolls into the loading area, stops just beyond a giant Cat hydraulic mining shovel, then expertly backs under the shovel for loading. You notice a cylinder-like device spinning rapidly in front of the grille—almost before noticing yet a more unusual feature: the 793F is driver-less. The spinning cylinder is part of the autonomous 793F’s Lidar system, which measures distance to a target by illuminating the target with pulsed laser light, measuring the reflected pulse with sensors, then using the data to generate a 3D representation of the target. Lidar is part of the 793F’s autonomous control system, which, for example, can bring the truck to a stop if it encounters an obstacle in its path, direct the truck to the least-busy crusher, or coordinate truck traffic to get the proper blend of material through a crusher.

As the truck is being loaded, a pressure sensor in each wheel’s suspension sends weight data to the shovel operator, who uses the information to adjust the load for equal weight over each tire. Even loading means equal tire temperatures as the truck works, enabling faster haul speeds. At present, Caterpillar has more than 70 autonomous trucks working in mines worldwide, and the company expects to have nearly 100 in service by year’s end. The further plan is to have autonomous systems available for more Cat mining truck models, as well as to develop retrofit packages for competitive truck models. The autonomous truck is an impressive aspect of Caterpillar’s mining technology, but the company’s expertise extends well beyond driver-less vehicles. At a recent event at its Tinaja Hills Demonstration and Learning Center (near Tucson, Ariz.), Caterpillar hosted a group of trade journalists involved in the mining and construction-equipment industries.

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Sean McGinnis, product manager, Caterpillar Mining Technology, told those assembled that Caterpillar advises its customers, “Don’t confuse enthusiasm with experience; the ability to demonstrate capability is a key issue.” The point, said McGinnis, is that Caterpillar just doesn’t just talk a good game when working with mine operators to achieve productivity gains, optimum on-site safety, and cost-reductions—but has the resources, expertise, and experience to help miners accomplish those goals. Craig Watkins, sales support, Caterpillar Mining Technology, concisely sums up the company’s work with mining firms: “We understand that our customers are looking for consistency across their operations, reductions in cost, and getting the maximum output from all of their assets.